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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements |
| Topic 2: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Repair vs alteration definitions and procedures |
API Pressure Vessel Inspector Sample Questions:
1. What can be done to extend the life of a vessel with a corroded area in the shell plate 6 inches from the weld, a joint efficiency of less than 1, and a corrosion thickness currently near the minimum required thickness?
A) Recalculate t minimum for design conditions using E = 1.
B) Recalculate t minimum for current operating conditions using E = 1.
C) Monitor the thickness during the run.
D) Recalculate t minimum for current operating conditions using E < 1.
2. Explain how API-510 standards guide the emergency response protocols for pressure vessel failures.
3. Explain the role and responsibilities of an Authorized Pressure Vessel Inspector under API-510 during routine inspections.
4. During vessel repairs or alterations, who is required to maintain the welding records?
A) repair organization owner/user
B) pressure vessel engineer
C) authorized inspector
D) welding inspector
5. Discuss the impact of API-510 on global industry practices for the maintenance and inspection of pressure vessels.
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: Only visible for members | Question # 3 Answer: Only visible for members | Question # 4 Answer: A | Question # 5 Answer: Only visible for members |
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